东莞市星火太阳能科技股份有限公司

13215150267
星火太阳能和你一起了解更多太阳能资讯
天合光能210超级工厂内部的力量
返回列表 来源: 直观学机械 发布日期: 2021.01.29 浏览次数:

2020年12月9日,天合光能义乌210超级工厂揭开神秘面纱,必须要说,国内的工厂越来越会宣传了,看上去高大上: 目前,天合光能已经在浙江义乌、江苏宿迁、江苏盐城建设三大210超级工厂。2020年底,天合光能210组件产能超过22GW,2021年在全球产能将超过50GW。这三大超级工厂孕育着中国光伏再次引领世界的强大力量,今天,就让我们一起来探索天合光能210超级工厂内部的秘密。 合光能义乌210超级工厂项目进展神速,仅用时112天就完成基建并引进设备。2020年7月29日,天合光能义乌生产基地一期4GW组件投产暨二期4GW组件奠基仪式举行,这是全球第一个叠加了210mm尺寸硅片、电池及组件等多项创新技术的超高功率组件规模化生产基地 ,基地的投产是天合光能发展历史上的一个重要里程碑,也代表着行业发展的新高度。除了义乌,天合光能在宿迁也已建成210超级工厂。宿迁210组件厂总布局12GW,一、二期项目现已正常投产;三期快速推进中,2020年底完成土建工程,2021年第一季度量产。天合光能海外的210超级工厂项目也在紧锣密鼓地筹备中

210超级工厂内聚合了天合光能多年精心研发储备的大量先进技术,代表着中国光伏当前最先进的技术水准和制造工艺。

在组件制造技术上,天合光能的至尊系列组件融合了无损切割、高密度封装、MBB等多项前瞻性技术,在高功率、高效率和高可靠性方面明显领先于同类产品。

图片

首次引进无损切割技术

天合光能在业内率先大规模应用了低温无损切割技术。该技术利用热应力驱动,结合热胀冷缩原理,使得电池切割表面十分光滑,无微裂纹。

图片

低电压、高串功率设计

至尊600W+、550W系列组件采用低电压、高串功率的创新型版型设计。此种设计可以有效降低组串数量,对应的支架等机械连接、直流电缆、汇流箱等电器连接都能够得到有效节省,系统成本大幅降低,从而为客户带来更多价值。同时,叠焊机设备已成功集成特殊跳线高精度摆放及跳线自动焊接功能。

图片

多主栅毫米级定位技术

天合光能是国内率先研发并实现MBB技术产业化的公司。MBB组件运用精准定位焊接方案,实现毫米级精确定位;使用圆形焊带,提升了焊带区域的光学二次利用,功率较5BB组件可提升5W以上,从而让至尊组件的转化效率可最大提升0.3%之多。


多种创新技术的结合使得天合光能的210组件兼具高效率、高功率、高可靠性能和系统端BOS、LCOE成本显著降低的特点。

度自动化,高效产能


在超级工厂现场,超级智能无处不在。在天合光能至尊组件的生产过程中,有着完整的自动化设备。全新的焊接机能以每小时4000片左右的速度进行焊接,是目前全行业最快的设备。层压机无论是省电还是本身的生产速度都已非常领先。210超级工厂通过基于人工智能技术的全自动视觉检验的设备,可直接检测产品的瑕疵情况,有效提升检测效率,提升产品良率。


相比以往的车间,天合光能的全自动化车间每GW减少了约25%的工作人员。这比目前的166或者158工厂人工使用量有大幅度地削减,人工成本也将得到有效降低。


基于高度智能化和先进性,210工厂生产效率持续提升,检测效率和产品良率领先行业,确保了产品高质量产出和资源最大化利用。而且,由于210组件本身具有的超高功率特性,产线效率大幅提升。


On December 9th, 2020, Trina Solar Yiwu 210 Gigafactory unveiled its mysterious unveiling. It must be said that domestic factories are getting more and more publicity, looking high and high: at present, Trina Solar has built three major 210 Gigafactories in Yiwu, Zhejiang, Suqian, Jiangsu and Yancheng, Jiangsu. By the end of 2020, the production capacity of Trina 210 modules will exceed 22GW, and by 2021 it will exceed 50GW globally.Today, let's explore the secrets inside the Trina 210 Gigafactory, which is the powerhouse of China's PV industry. The Heguang Yiwu 210 Gigafactory project is progressing rapidly, with the infrastructure completed and equipment introduced in just 112 days. On July 29, 2020, yiwu, trina solar production base for a period of 4 gw components production and second phase 4 gw ceremony held, this is the superposition of the world's first 210 mm size wafers, cells, and a number of innovative technology such as component of high power components large-scale production base, production base is an important milestone in the history of the development of trina solar, also represents the development of the industry to new heights. In addition to Yiwu, Trina Solar has also built 210 gigaplants in Suqian.Suqian 210 component factory has a total layout of 12GW. The first and second phase projects have been put into operation normally. The third phase is in rapid progress, and the civil works will be completed by the end of 2020, with mass production in the first quarter of 2021. Trina Solar's overseas 210 Gigafactory project is also in full preparation

The 210 Gigaplant contains a large number of advanced technologies carefully developed and stored by Trina Solar for many years, and represents the most advanced technology level and manufacturing process of China's current photovoltaic industry.

In terms of component manufacturing technology, Trina Solar's Superior series of components combine a number of forward-looking technologies such as lossless cutting, high density packaging and MBB, which are significantly ahead of similar products in terms of high power, high efficiency and high reliability.

The picture

Nondestructive cutting technology was introduced for the first time

Trina Solar pioneered the large-scale application of low-temperature nondestructive cutting technology in the industry.The technology is driven by thermal stress, combined with the principle of thermal expansion and cold contraction, so that the cutting surface of the battery is very smooth, without micro-cracks.

The picture

Low voltage, high series power design

Supreme 600W+, 550W series components using low voltage, high series power of innovative version of the design.This design can effectively reduce the number of group series, the corresponding mechanical connections such as bracket, DC cable, bus box and other electrical connections can be effectively saved, the system cost is significantly reduced, thus bringing more value to customers. At the same time, the stack welding machine has successfully integrated the function of high precision placement of special jumper and automatic welding of jumper.

The picture

Multi-gate millimeter level positioning technology

Trina Solar is the first company to develop and realize MBB technology industrialization in China.MBB components use precise positioning welding scheme to achieve millimeter-level precise positioning; The circular solder belt improves the optical reutilization of the solder belt area, and the power can be increased by more than 5W compared with the 5BB component, so that the conversion efficiency of the supreme component can be increased by as much as 0.3%.

A combination of innovative technologies enables Trina Solar's 210 modules to provide high efficiency, high power, high reliability and significantly lower cost of system BOS and LCOE.

Degree of automation, efficient production capacity

At the Gigafactory site, super-intelligence is everywhere.In the production process of Trina Solar Supremacy Module, there is a complete automation equipment. The new welding machine can weld at a speed of about 4000 pieces per hour, which is the fastest equipment in the industry.Laminating machine whether it is power saving or its own production speed has been very leading. 210 Gigafactory can directly detect defects of products through automatic visual inspection equipment based on artificial intelligence technology, effectively improving detection efficiency and product yield.

Trina Solar's fully automated workshop has approximately 25% fewer staff per GW than previous workshops.This is a significant reduction from the current labor usage of 166 or 158 plants, and labor costs will be effectively reduced.

Based on highly intelligent and advanced technology, the 210 plant continues to improve production efficiency and lead the industry in testing efficiency and product quality, ensuring high quality product output and maximum utilization of resources. Moreover, production line efficiency is greatly improved due to the ultra-high power characteristics of the 210 component itself.



全国服务热线

13215150267
  • 地址:东莞市松山湖中小企业园十一栋
  • 电话:13215150267
  • 邮箱:liusq@singfosolar.cn
  • 手机二维码
东莞市星火太阳能科技股份有限公司版权所有 / 备案号:粤ICP备14057282号-5 /  网站地图 / 百度统计  技术支持: 牛商股份